Zhengzhou Tongding Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of high-performance tile adhesive production line in China. We are committed to providing high quality customized products with competitive price. If you're going to buy durable high-performance tile adhesive production line made in China, welcome to get pricelist from our factory. 5 years warranty is available.
Product Introduction
High end ceramic tile adhesive is a high-performance dry mixed mortar product made from cement, selected graded sand, mineral fillers, and high-performance functional additives as the main raw materials, through precise measurement, uniform mixing, and automatic packaging.
Compared to ordinary cement mortar, high-end ceramic tile adhesives have stronger bonding strength, better construction performance, better water retention, and higher anti slip and durability performance, which can meet the laying needs of different types of tiles, stones, and large-sized tiles.
Key Questions to Confirm Before Designing the Production Line
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No. |
Item |
Information to Confirm |
|
1 |
Product |
Final product name |
|
2 |
Capacity |
Required production capacity, t/h |
|
3 |
Formula |
Product formulation / raw material composition |
|
4 |
Fiber |
Fiber type, length, and dosage |
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5 |
Sand |
Sand type, particle size, and moisture content |
|
6 |
Additives |
Types and dosage of additives such as HPMC and RDP |
|
7 |
Packing |
Bag size, such as 20 / 25 / 40 / 50 kg |
|
8 |
Automation |
Semi-automatic or fully automatic production line |
Main Equipment of the Fiber Reinforced Anti-Crack Mortar Production Line
Sand Dryer
Used to reduce the moisture content of wet sand to a level suitable for dry mortar production.
Sand Screening Machine
Used to screen the dried sand and ensure that its particle size meets the requirements of the product formulation.
Automatic Weighing System
Automatically weighs cement, sand, mineral fillers, and various additives according to the preset formulation.
Fiber Dosing System
Specifically designed for the accurate metering and feeding of reinforcing fibers.
This is one of the important configurations that distinguishes a fiber-reinforced mortar production line from a conventional dry mortar production line.
Ploughshare Mixer
The core mixing equipment of the production line, specially suitable for dry powder materials containing fibers and fine functional additives.
Automatic Packing Machine
Used to automatically pack the finished product according to the customer's requirements, with typical bag sizes ranging from 10 to 50 kg/bag.
Specification and Parameter
|
Model |
Volume (m3) |
Power (KW) |
Loading Factor |
Weight(kg) |
Mixing time (min) |
Dimension(L*W*H) (mm) |
|
|
TDL-0.1 |
0.1 |
3 |
0.4-0.6 |
430 |
1-4 |
1270×865×850 |
|
|
TDL-0.3 |
0.3 |
4 |
950 |
2070×1050×1150 |
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|
TDL-0.5 |
0.5 |
5.5 |
1100 |
2180×1200×1300 |
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|
TDL-1 |
1 |
11 |
1800 |
2830×1620×1550 |
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|
TDL-2 |
2 |
18.5 |
2520 |
3420×1810×1758 |
|||
|
TDL-3 |
3 |
18.5 |
3200 |
3420×2045×1983 |
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|
TDL-4 |
4 |
22 |
4836 |
4200×2140×2123 |
|||
|
TDL-6 |
6 |
30 |
8775 |
4680×2290×2448 |
|||
|
TDL-8 |
8 |
45 |
9360 |
5560×2390×2608 |
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|
TDL-10 |
10 |
55 |
9750 |
5140×2390×2850 |
|||
|
TDL-12 |
12 |
55 |
10660 |
5720×3110×2960 |
|||
|
TDL-15 |
15 |
75 |
11050 |
5920×3280×3140 |
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The type of mortar that can be produced by a machine |
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1.Masonry mortar |
2.Plastering mortar(bottom) |
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3.Floor mortar |
4.Adhesive mortar(stupid board glue) |
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5. Wall tiles adhere to mortar |
6.Caulking agent mortar(black) |
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7.Caulking agent mortar(cream-coloured) |
8.Caulking agent mortar(white) |
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9.Seaming agent mortar |
10.General non-shrinkage grouting material |
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11.Thermal mortar |
12.Glue for tile ,good cement |
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13.Self-leveling mortar |
14.Inter facial mortar |
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15.Cement plaster mortar |
16.Whitewashed plaster(bottom) |
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17.Waterproof paint |
18.External putty powder |
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19.Internall wall putty powder |
20.Emulsion varnish |
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21.Really stone paint |
22.Other powder material |
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Advantages of the Ploughshare Mixer
Fast Discharging
The mixer can be equipped with a pneumatic bottom discharge gate, allowing the mixed material to be discharged quickly after mixing.
This helps:
Shorten the discharge time
Improve production efficiency
Reduce material residue inside the mixer
Wear-Resistant Design
The plough blades and other wear-prone components can be manufactured or treated with wear-resistant materials according to the characteristics of the processed materials.
This helps extend the service life of the equipment and reduce maintenance requirements.
Flexible Production Capacity
The production line can be customized according to the customer's requirements, including different batch capacities, production capacities, and automation levels.
It is suitable for small-, medium-, and large-scale dry mortar production projects.
Product grade
The production line can produce different grades of tile adhesives according to the customer's product positioning, such as:
- C1 Standard Tile Adhesive
- C1T Tile Adhesive
- C2 High-Performance Tile Adhesive
- C2TE High-Performance Tile Adhesive
- Flexible Tile Adhesive
- Large-Format Tile Adhesive
- Premium / High-Performance Tile Adhesive
For high-end ceramic tile adhesives, the focus of production line design is not only on production capacity, but also on sand grading, precise measurement of trace additives, uniform dispersion of fibers/polymers, and mixing uniformity, in order to ensure that the final product has stable performance and a good construction experience.
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