Grouting Mortar Production Line

Grouting Mortar Production Line
Product Introduction:
Grouting mortar is a type of specialty mortar—specifically, a dry-mix mortar characterized by ultra-high fluidity, early and high strength, and slight expansion. Its primary function is to fill spaces—including narrow, complex, or otherwise inaccessible areas where mechanical vibration is impossible—densely and completely under its own gravity, thereby bonding tightly to equipment or reinforcing steel. The raw materials required include cement (including specialty varieties), sand, silica fume, expansion agents, defoamers, and other chemical additives.
The production line utilizes PLC-based computer control, ensuring high automation and clear visibility of every process step. Depending on the specific characteristics of the mortar, either a ploughshare mixer or a twin-shaft paddle "zero-gravity" mixer is employed.
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Description
Technical Parameters

Zhengzhou Tongding Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of grouting mortar production line in China. We are committed to providing high quality customized products with competitive price. If you're going to buy durable grouting mortar production line made in China, welcome to get pricelist from our factory. 5 years warranty is available.

 

Product Introduction

Grouting material mortar is a high-performance special dry mixed mortar.


It has the characteristics of high fluidity, high early strength, low shrinkage rate, good bonding performance, and convenient construction.


It can fill the gaps between equipment foundations, steel structure bases, concrete components, and other structures, and form a whole with certain strength and stability.

Ploughshare mixer production line 3

 

Common Types

According to different application requirements, grouting materials can be designed as: ordinary cement-based grouting material, high-strength non shrinkage grouting material, equipment foundation grouting material, steel structure grouting material, bridge support grouting material, road and concrete repair grouting material, rapid repair grouting material, steel fiber reinforced grouting material, etc.

 

Applications of Grouting Mortar

Grouting mortar is mainly used for filling, leveling, anchoring, and structural reinforcement in construction and industrial projects.

Equipment Foundations

Machinery foundations
Equipment base plates
Anchor bolt grouting
Equipment installation

Steel Structures

Steel column bases
Base plates
Steel structure foundations
Anchor bolt fixing

Bridge Projects

Bridge bearing grouting
Structural reinforcement
Joint repair

Concrete Repair

Concrete repair
Crack repair
Void filling
Structural repair

Roads & Infrastructure

Road and pavement repair
Manhole repair
Infrastructure maintenance

Special Applications

Rail grouting
Wind turbine foundations
Precast component grouting
Structural reinforcement

 

Specification and Parameter

Model

Volume

(m3)

Power

(KW)

Loading Factor

Weight(kg)

Mixing time (min)

Dimension(L*W*H)

(mm)

TDL-0.1

0.1

3

0.4-0.6

430

1-4

1270×865×850

TDL-0.3

0.3

4

950

2070×1050×1150

TDL-0.5

0.5

5.5

1100

2180×1200×1300

TDL-1

1

11

1800

2830×1620×1550

TDL-2

2

18.5

2520

3420×1810×1758

TDL-3

3

18.5

3200

3420×2045×1983

TDL-4

4

22

4836

4200×2140×2123

TDL-6

6

30

8775

4680×2290×2448

TDL-8

8

45

9360

5560×2390×2608

TDL-10

10

55

9750

5140×2390×2850

TDL-12

12

55

10660

5720×3110×2960

TDL-15

15

75

11050

5920×3280×3140

The type of mortar that can be produced by a machine

1.Masonry mortar

2.Plastering mortar(bottom)

3.Floor mortar

4.Adhesive mortar(stupid board glue)

5. Wall tiles adhere to mortar

6.Caulking agent mortar(black)

7.Caulking agent mortar(cream-coloured)

8.Caulking agent mortar(white)

9.Seaming agent mortar

10.General non-shrinkage grouting material

11.Thermal mortar

12.Glue for tile ,good cement

13.Self-leveling mortar

14.Inter facial mortar

15.Cement plaster mortar

16.Whitewashed plaster(bottom)

17.Waterproof paint

18.External putty powder

19.Internall wall putty powder

20.Emulsion varnish

21.Really stone paint

22.Other powder material

 

Company Strength and Quality Assurance

Accurate Automatic Batching

Automatic weighing and dosing ensure precise ingredient ratios and consistent product quality.

01

Efficient & Uniform Mixing

High-performance dry powder mixers ensure thorough mixing of cement, sand, fillers, additives, and fibers.

02

Sand Drying & Screening

The line can be equipped with a sand dryer and screening machine to ensure proper sand moisture and particle size distribution.

03

Flexible Product Production

One production line can produce different types of grouting materials by changing the formulations.

04

High Automation

Available with semi-automatic or fully automatic control, PLC system, automatic packing, and palletizing to reduce labor and improve efficiency.

05

 

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