Mini3000 Dry Mortar Production Line

Mini3000 Dry Mortar Production Line
Product Introduction:
Mini3000 Simple Dry Powder Production Line
The Mini3000 production line features a simple structure, easy installation, and a compact footprint, making it an ideal choice for customers requiring small-batch production. The addition of a finished product silo effectively reduces the interval between mixing batches, enabling continuous mixing operations and significantly boosting production capacity. With its excellent cost-performance ratio, stable operation, well-balanced configuration, user-friendly controls, and simple maintenance, it is an ideal solution for small and medium-sized enterprises.
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Description
Technical Parameters

Zhengzhou Tongding Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of mini3000 dry mortar production line in China. We are committed to providing high quality customized products with competitive price. If you're going to buy durable mini3000 dry mortar production line made in China, welcome to get pricelist from our factory. 5 years warranty is available.

 

Product Introduction

The Model 3000 simplified dry-mix mortar production line is the highest-capacity model in its series, featuring a 3-ton batch capacity and an hourly output of approximately 9 tons; it stands as the flagship model of the simplified line.
product-1259-944

 

Why choose Tongding?

Item

Details

product-800-600

Warranty

1-year warranty

Quality Certifications

CE certification; ISO 9001 Quality Management System

Patented Technologies

Patented labyrinth seal (prevents dust ingress and bearing seizure); novel patented sealing technology

Corporate Qualifications

National High-Tech Enterprise; Henan Province "Specialized, Refined, Differential, and Innovative" (SRDI) Enterprise; Henan Province Intellectual Property Advantage Enterprise

Patent Portfolio

26 invention patents, 77 utility model patents, 8 design patents, 12 software copyrights

Export Markets

60+ countries

R&D Platform

Zhengzhou Engineering Technology Research Center for Sand and Gravel Drying Equipment

Industry Status

Industry standard setter for sand dryers

  • Total combined power: 9.5kW

 

Key Production Parameters

Parameter

Value

product-983-757

Batch Output

3,000 kg/batch (3 tons)

Batch Duration

Approx. 20 minutes

Hourly Capacity

Approx. 9 tons/hour

Daily Capacity (based on 8 hours)

Approx. 72 tons

Operators

4 persons (2 for feeding/operation, 2 for bagging)

Facility Height Requirement

≥4 meters

Footprint

Approx. 28 m²

Raw Material Form

Bagged material, manual feeding

Packaging Form

Automatic valve bag packaging (dual packaging machines operating in parallel)

 

Equipment Design Highlights and Patented Technologies

Upgraded Large-Diameter Feeding System


The Model 3000 simplified dry-mix mortar production line utilizes a primary feeder with a diameter of 219mm and a length of 4200mm (the longest in the simplified series). With an inlet hopper measuring 700×700mm, the feeding capacity is significantly enhanced to meet maximum production output requirements. It retains the labyrinth seal design, effectively preventing dust ingress that could cause bearing seizure, thereby extending the equipment's service life.

 

Extra-Large Capacity Ribbon Mixer


The Model 3000 simplified production line is equipped with a 4000L capacity mixer-the largest model in the simplified series. Featuring a drum diameter of 1400mm, it employs a new patented sealing technology to prevent dust from entering and seizing the bearings, ensuring stable, long-term operation. With overall dimensions of 4200×1450×2400mm, the unit offers high mixing efficiency and excellent mixture uniformity.

 

Comparison with the 2000 Model

Model 3000 vs. Model 2000 Simple Dry-Mix Mortar Production Line

Comparison Item

Model 2000

Model 3000

Increase

Batch Output

2 tons

3 tons

+50%

Hourly Capacity

6 tons

9 tons

+50%

Batch Time

20 minutes

20 minutes

Unchanged

Total Power

31.5 kW

39.5 kW

+25%

Mixer Volume

2,480 L

4,000 L

+61%

Mixer Drum Diameter

1,200 mm

1,400 mm

Upgraded

Finished Product Bin Volume

2 m³

2.5 m³

+25%

Finished Product Bin Type

Single-outlet

Dual-outlet

Upgraded

Number of Packaging Machines

1 unit

2 units

+100%

Footprint

21 m²

28 m²

+33%

Operators

3 people

4 people

+1 person

 

The Model 3000 simplified dry-mix mortar production line achieves a 50% increase in production capacity with only a 25% increase in power consumption and a 33% increase in footprint; furthermore, the dual-packaging machine configuration ensures that the packaging stage does not become a production bottleneck, making it the model with the highest per-unit capacity efficiency in the simplified series.

product-790-251

 

FAQ (Frequently Asked Questions)

1. What products is the Model 3000 simplified dry-mix production line suitable for?

It is suitable for producing basic dry-mix products such as standard dry-mix mortar, putty powder, gypsum plaster, and masonry mortar. The Model 3000 offers the highest production capacity and is ideal for manufacturers operating at a significant scale.

3. How many operators are required?

Production requires 4 people: 2 for feeding materials and operating the machinery, and 2 for bagging. While this requires one more person than the Model 2000, the production capacity increases by 50%, resulting in higher per-capita productivity.

4. Why is the Model 3000 equipped with two bagging machines?

The Model 3000 simplified dry-mix production line has a capacity of 9 tons per hour; a single bagging machine cannot keep up with the discharge rate. Operating two bagging machines in parallel ensures that the packaging stage does not become a production bottleneck, enabling continuous production.

5. What are the main differences between the Model 3000 and the Model 2000?

The Model 3000 features a batch output of 3 tons (vs. 2 tons for the Model 2000), an hourly capacity of approximately 9 tons (vs. 6 tons), and a mixer volume of 4,000L (vs. 2,480L). It is equipped with a dual-outlet finished product silo and two bagging machines, occupying a floor area of ​​28 m² (vs. 21 m²). Capacity is increased by 50%, and the configuration is comprehensively upgraded.

6. Does the Model 3000 require a larger factory building?

The height requirement for the Model 3000 is the same as for other models (≥4 meters), and its footprint is only 7 m² larger than that of the Model 2000 (28 m² vs. 21 m²); thus, the requirements for the factory building remain minimal.

 

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