Zhengzhou Tongding Machinery Equipment Co., Ltd. is one of the leading manufacturers and suppliers of fiber reinforced mortar production line in China. We are committed to providing high quality customized products with competitive price. If you're going to buy durable fiber reinforced mortar production line made in China, welcome to get pricelist from our factory. 5 years warranty is available.
Product Introduction
Fiber reinforced anti cracking mortar is a high-performance dry mixed mortar made from cement, graded sand, mineral fillers, polymer additives, and anti cracking fibers as the main raw materials, through precise measurement and uniform mixing.
Compared with ordinary mortar, fiber reinforced anti cracking mortar can form a dispersed fiber network inside the mortar system by adding a certain proportion of polypropylene fibers, wood fibers, glass fibers or other reinforcing fibers, thereby improving the anti cracking performance, toughness and overall stability of the mortar after construction.
Main Raw Materials
Typical raw materials include:
- Cement/Portland cement
- Dried and sieved quartz sand or Machine-made sand
- Heavy calcium or Limestone powder
- Redispersible latex powder (RDP)
- Hydroxypropyl methylcellulose (HPMC)
- Starch ether
- Polypropylene anti cracking fiber
Other functional additives added according to formula requirements
Among them, the proportion of fibers and a small amount of functional additives is relatively small, but their dispersion uniformity will directly affect the performance of the final product, so the mixing capacity of the mixing equipment is required to be high.
Detailed Operating Sequence
Raw Material Feeding → Sand Drying & Screening → Raw Material Storage Silos → Automatic Weighing & Batching System → Additive Dosing System → Fiber Dosing System → Ploughshare Mixer → Finished Product Hopper → Automatic Packing Machine → Bag Conveying → Palletizing / Finished Product Storage
Specification and Parameter
|
Model |
Volume (m3) |
Power (KW) |
Loading Factor |
Weight(kg) |
Mixing time (min) |
Dimension(L*W*H) (mm) |
|
|
TDL-0.1 |
0.1 |
3 |
0.4-0.6 |
430 |
1-4 |
1270×865×850 |
|
|
TDL-0.3 |
0.3 |
4 |
950 |
2070×1050×1150 |
|||
|
TDL-0.5 |
0.5 |
5.5 |
1100 |
2180×1200×1300 |
|||
|
TDL-1 |
1 |
11 |
1800 |
2830×1620×1550 |
|||
|
TDL-2 |
2 |
18.5 |
2520 |
3420×1810×1758 |
|||
|
TDL-3 |
3 |
18.5 |
3200 |
3420×2045×1983 |
|||
|
TDL-4 |
4 |
22 |
4836 |
4200×2140×2123 |
|||
|
TDL-6 |
6 |
30 |
8775 |
4680×2290×2448 |
|||
|
TDL-8 |
8 |
45 |
9360 |
5560×2390×2608 |
|||
|
TDL-10 |
10 |
55 |
9750 |
5140×2390×2850 |
|||
|
TDL-12 |
12 |
55 |
10660 |
5720×3110×2960 |
|||
|
TDL-15 |
15 |
75 |
11050 |
5920×3280×3140 |
|||
|
The type of mortar that can be produced by a machine |
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|
1.Masonry mortar |
2.Plastering mortar(bottom) |
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|
3.Floor mortar |
4.Adhesive mortar(stupid board glue) |
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|
5. Wall tiles adhere to mortar |
6.Caulking agent mortar(black) |
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|
7.Caulking agent mortar(cream-coloured) |
8.Caulking agent mortar(white) |
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|
9.Seaming agent mortar |
10.General non-shrinkage grouting material |
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|
11.Thermal mortar |
12.Glue for tile ,good cement |
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|
13.Self-leveling mortar |
14.Inter facial mortar |
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|
15.Cement plaster mortar |
16.Whitewashed plaster(bottom) |
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|
17.Waterproof paint |
18.External putty powder |
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|
19.Internall wall putty powder |
20.Emulsion varnish |
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|
21.Really stone paint |
22.Other powder material |
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Advantages of the Ploughshare Mixer
Excellent Fiber Dispersion
If the mixing performance of conventional mixers is insufficient, the following problems may occur: Fiber agglomeration, Excessive fiber, Uneven fiber dispersion, concentration in some areas, Insufficient fiber distribution in other areas, Fluctuations in finished product performance.
The Ploughshare Mixer generates intensive three-dimensional material movement through specially designed plough-shaped mixing tools.
High-speed choppers can further break up agglomerated materials, helping achieve uniform fiber dispersion throughout the mortar.
It is particularly suitable for materials that are fibrous, prone to agglomeration, or have poor flowability.
High-Efficiency Mixing & Shorter Mixing Time
The plough-shaped mixing tools continuously move the materials in both axial and radial directions, allowing materials with different particle sizes and densities to rapidly exchange positions.
For dry powder formulations containing fibers, especially short fibers, the mixer can achieve a high degree of mixing uniformity.
For some industrial ploughshare mixers, the typical mixing time can be approximately 1–4 minutes, depending on the formulation, filling ratio, material characteristics, and equipment configuration.
High-Speed Choppers Help Break Up Agglomerates
The mixer can be equipped with High-Speed Choppers, which provide additional shearing and dispersion during the mixing process.
They help reduce:Fiber Agglomeration, Additive Agglomeration, Powder Agglomeration.
This contributes to better mixing uniformity and more consistent finished product quality.
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