What is a Tile Adhesive Production Line
Tongding is system integrates raw material handling, automatic batching, micro-additive dosing, mixing and packing into one coordinated production solution.
Key Features
Capacity: 5–100 T/H Customized
Automation: Semi / Fully Automatic PLC Control
Products: C1, C2, C2TE and customized formulations
Mixing: Twin Shaft Paddle Mixer
Packing: Automatic Valve Bag / Pneumatic Packing
Service: Plant Design, Installation & Training
1. Tile Adhesive Manufacturing Applications
A Tile Adhesive Manufacturing Plant is used to produce dry-mix adhesive materials for different tile installation requirements.
Main Products
Cement-Based Tile Adhesive
Ceramic Tile Adhesive
Porcelain Tile Adhesive
Wall Tile Adhesive
Floor Tile Adhesive
C1 / C2 / C2TE Tile Adhesive
Tile Grout
The production system can be configured according to the customer's formulation, target market and required product grades.
Typical Applications
The finished products are suitable for:
Ceramic wall tiles
Porcelain tiles
Floor tiles
Large-format tiles
Interior wall installation
Floor installation
Residential construction
Commercial projects
Renovation work
2. Tile Adhesive Production Process & Equipment
The production process is organized as:
Raw Material Storage → Automatic Batching → Micro-Dosing → Mixing → Finished Product Storage → Packing
Main Equipment
|
Equipment |
Function |
|
Raw Material Silo / Hopper |
Storage of sand and powder materials |
|
Automatic Batching System |
Weighing of major raw materials |
|
Micro Additive Dosing System |
Accurate feeding of chemical additives |
|
Twin Shaft Paddle Mixer |
High-efficiency powder mixing |
|
Screw Conveyor |
Horizontal material transfer |
|
Bucket Elevator |
Vertical material conveying |
|
Dust Collector |
Dust collection during production |
|
Finished Product Hopper |
Temporary product storage |
|
Packing Machine |
Automatic finished-product packing |
Micro Additive Dosing
The dosing system can be configured for small-volume materials such as:
HPMC • RDP • Starch Ether • Cellulose Ether • Chemical Additives
[Image: Automatic Batching & Micro-Dosing System]
Core Mixing Equipment
The Twin Shaft Paddle Mixer provides intensive mixing of the dry materials and is used as the main mixing unit for the production line.
3. Technical Parameters
The following TDSJ mixer models can be used for dry mortar and tile adhesive production.
|
Model |
Capacity |
Motor Power |
Mixing Time |
|
TDSJ-2 |
10–15 T/H |
18.5 kW |
0.5–3 min |
|
TDSJ-3 |
20–25 T/H |
22 kW |
0.5–3 min |
|
TDSJ-4 |
30–60 T/H |
30 kW |
0.5–3 min |
|
TDSJ-6 |
60–120 T/H |
45 kW |
0.5–3 min |
|
TDSJ-10 |
100–170 T/H |
55 kW |
0.5–3 min |
Note: The complete plant capacity depends on the selected mixer, batching system, conveying equipment, packing system and production schedule.
Packing Configuration
|
Packing Type |
Suitable Application |
|
Valve Bag Packing |
Standard dry-mix tile adhesive bags |
|
Impeller Packing |
High-output powder packing |
|
Air Flotation Packing |
Higher packing accuracy |
|
Pneumatic Packing |
Fast powder filling |
|
Small Metering Packing |
Small-volume packaging |
|
Bulk Packing |
Large-volume material handling |
4. Automation & Plant Configuration
Tongding complete turnkey tile adhesive production line can include:
Plant Design → Equipment Manufacturing → Installation → Commissioning → Operator Training
The automation level can be selected according to production capacity and investment requirements.
Semi-Automatic Configuration
Suitable for small and medium-sized manufacturers that want to reduce initial investment while retaining automated batching and mixing.
Fully Automatic Configuration
A PLC control system can coordinate the main production operations, reducing manual intervention and improving production consistency.
Customized Plant Design
The factory layout is developed according to:
Workshop dimensions
Raw material storage requirements
Production capacity
Material flow
Equipment arrangement
Packing requirements
Future expansion
5. FAQ & Get a Customized Solution
What is a Tile Adhesive Production Line?
It is an integrated dry-mix manufacturing system that handles material batching, additive dosing, mixing and finished-product packing for tile adhesive production.
Can one line produce different tile adhesive formulas?
Yes. The PLC-controlled system can be configured to manage multiple formulas, subject to the compatibility of the materials and production process.
What raw materials are commonly used?
Typical materials include cement, graded sand, mineral fillers and chemical additives such as HPMC, RDP and starch ether. The actual formulation depends on the required product grade.
Can the plant produce other dry mortar products?
Yes. A suitably configured system can also be used for products such as wall putty, plastering mortar, masonry mortar, floor mortar and self-leveling mortar.
How should I choose the right production capacity?
Capacity should be determined from your expected daily demand, working hours, product range and future expansion plans rather than selecting equipment based only on the largest nominal capacity.
Do you provide a complete factory solution?
Yes. We can assist with equipment selection, plant layout, manufacturing, installation, commissioning and operator training.
Request a Customized Tile Adhesive Manufacturing Plant
Please send us:
Target Capacity + Product Type + Formula Requirements + Packing Weight + Workshop Size
We can recommend a suitable tile adhesive production equipment configuration and provide a customized plant layout.
